Prototype Thermoforming Services

Expert Rapid Prototyping for Your Custom Projects

At Aircraft Windshield Company, we specialize in prototype thermoforming services that bring your concepts to life. Our advanced capabilities and diverse material selection make us the ideal partner for your product development needs.

Start Your Prototype Project
Prototype thermoforming services and rapid prototyping

Our Prototype Capabilities

Our team maintains a large variety of specialty materials on hand and utilizes interchangeable production methods that enable rapid transitions between different project requirements and quality manufacturing that meets industry standards.

Flexible Manufacturing Solutions

Rapid transitions between different project requirements, diverse thermoforming techniques tailored to your specifications, and quick turnaround times for prototype development.

CAD-to-Production Workflow

We streamline the prototyping process by starting with your CAD design data, analyzing technical requirements, and executing precision thermoforming.

Material Applications

We maintain an extensive inventory of specialty materials, allowing us to match the perfect material to your project's specific requirements.

Applications We Serve

  • Automotive applications
  • Aviation components
  • Custom industrial projects
  • Concept vehicles and displays
Start Your Custom Project
Automotive prototype thermoforming
Aviation component prototypes
Custom industrial prototype fabrication
Concept vehicle prototyping
Prototype thermoforming equipment

Why Choose Our Prototype Services?

Advanced Equipment

Our facilities feature a comprehensive range of thermoforming and annealing ovens capable of accommodating sizes up to 10 feet, ensuring we can handle projects of various scales.

Material Expertise

We maintain an extensive inventory of specialty materials, allowing us to match the perfect material to your project's specific requirements for any application.

Proven Track Record

Our portfolio includes prototype work for leading automotive manufacturers and innovative concept vehicles, including projects for BMW, Honda, Audi, and the Aria FXE.

Quality Manufacturing

Every prototype undergoes rigorous inspection to ensure it meets your requirements and our quality standards with quick turnaround times.

Our Process

1

Consultation

Contact us to discuss your concept or creation. We'll review your project requirements and provide expert guidance.

2

Design Review

Share your CAD files or design specifications. Our team will analyze the scope and recommend optimal manufacturing approaches.

3

Material Selection

We'll help you choose from our extensive inventory of specialty materials best suited for your application.

4

Production

Using our state-of-the-art thermoforming equipment and techniques, we'll create your prototype to exact specifications.

5

Quality Assurance

Every prototype undergoes rigorous inspection to ensure it meets your requirements and our quality standards.

Success Stories

Our prototype thermoforming services have helped bring innovative concepts to life for automotive manufacturers, aviation companies, and custom fabrication projects across multiple industries.

Aircraft Windshield Company's prototype services exceeded our expectations. Their ability to work from CAD data and deliver precision prototypes on tight deadlines made them an invaluable partner in our product development process.

MS

Michael Schmidt

R&D Manager, Automotive Innovation

The quality and precision of their prototype work is exceptional. Their extensive material knowledge and advanced equipment capabilities allowed us to test multiple iterations quickly and efficiently.

LT

Lisa Thompson

Product Development Director, Aerospace

Working with Aircraft Windshield Company on our prototype development has been outstanding. Their flexible manufacturing solutions and quick turnaround times kept our project on schedule and within budget.

DR

David Rodriguez

Engineering Lead, Custom Manufacturing

Aircraft Windshield Company's prototype services exceeded our expectations. Their ability to work from CAD data and deliver precision prototypes on tight deadlines made them an invaluable partner in our product development process.

MS

Michael Schmidt

R&D Manager, Automotive Innovation

The quality and precision of their prototype work is exceptional. Their extensive material knowledge and advanced equipment capabilities allowed us to test multiple iterations quickly and efficiently.

LT

Lisa Thompson

Product Development Director, Aerospace

Working with Aircraft Windshield Company on our prototype development has been outstanding. Their flexible manufacturing solutions and quick turnaround times kept our project on schedule and within budget.

DR

David Rodriguez

Engineering Lead, Custom Manufacturing

Frequently Asked Questions

Get answers to common questions about our prototype thermoforming services and rapid prototyping capabilities.

We specialize in thermoformed prototypes for automotive windshields, aviation transparencies, custom industrial components, and concept vehicle displays. Our capabilities extend to any application requiring precision-formed plastic transparencies up to 10 feet in size.
Our rapid prototyping capabilities allow for quick turnarounds, typically ranging from 1-3 weeks depending on project complexity and material requirements. We maintain extensive material inventory and utilize flexible manufacturing solutions to expedite the process.
We can work from CAD files, technical drawings, existing parts for reverse engineering, or even basic sketches with dimensions. Our CAD-to-production workflow streamlines the process when detailed design data is available, but we're flexible with various input formats.
We maintain a large inventory of specialty materials including various grades of acrylic, polycarbonate, and other engineering plastics. Our team will help select the optimal material based on your specific application requirements, testing needs, and performance criteria.
Yes, our flexible manufacturing solutions enable us to efficiently handle single prototype pieces as well as small to medium production quantities. We can rapidly transition between different project requirements while maintaining quality standards throughout.
Absolutely. Our experienced team provides comprehensive design consultation, analyzing technical requirements and recommending optimal manufacturing approaches. We work closely with clients throughout the entire process from initial concept through final prototype delivery.
Customer Reviews and Featured Stories
Hear from our satisfied customers who have experienced our precision craftsmanship and exceptional service in custom windshield manufacturing.

Get Started With Your Prototype Project

Ready to turn your concept into reality? Our experienced team is here to help guide your project from initial design to finished prototype.

Call us: (562) 430-8108
Email us: info@aircraftwindshield.com
Visit us: 10871 Kyle Street, Los Alamitos, CA 90720