Frequently Asked Questions

Find answers to common questions about our windshield and transparency services across all our specialties.

We manufacture windshields for a wide range of aircraft including general aviation, commercial aircraft, military aircraft, and experimental aircraft. Our capabilities include both flat and curved windshields with various optical requirements and certifications.
Yes, we manufacture aviation windshields that meet FAA requirements and industry standards. We work with PMA (Parts Manufacturing Authority) holders and can provide documentation for airworthiness compliance. Our quality systems ensure all products meet stringent aviation safety standards.
We primarily use high-quality acrylic and polycarbonate materials specifically designed for aviation applications. These materials offer excellent optical clarity, impact resistance, and weather durability. Material selection depends on specific aircraft requirements and operating conditions.
Manufacturing time varies depending on complexity and current production schedule. Standard windshields typically take 2-4 weeks, while custom or complex designs may require 6-8 weeks. We provide detailed timelines during the ordering process and keep customers informed throughout production.
Yes, we specialize in manufacturing windshields for vintage and classic automobiles. We can work from original parts, templates, or detailed measurements to recreate period-accurate windshields. Our expertise includes both flat and curved windshields for vehicles from the early 1900s to modern classics.
We manufacture windshields for modern vehicles including custom builds, race cars, specialty vehicles, and one-off projects. While we don't typically handle standard production vehicle replacements, we excel at unique automotive applications requiring custom fabrication.
Yes, we can incorporate tinting into the manufacturing process using tinted materials or specialized coatings. We can achieve various tint levels while maintaining optical clarity and meeting legal requirements. Tinting options include gray, bronze, and other specialized tints.
We focus primarily on manufacturing and can recommend qualified installers in your area. For complex or unique installations, we can provide technical guidance and support. Many of our customers are restoration shops and custom builders who handle their own installations.
We can work from various sources including CAD files, physical templates, original parts for reverse engineering, detailed drawings, or even photographs with measurements. The more information provided, the better we can understand your requirements and deliver precise results.
Our thermoforming and annealing ovens can accommodate projects up to 10 feet in size. This allows us to handle large windshields for buses, RVs, boats, and other oversized applications. We can also join multiple pieces for even larger projects when necessary.
Yes, we specialize in complex curved transparencies using various thermoforming techniques including drape forming, stretch forming, vacuum forming, and blow forming. Our experienced craftsmen can achieve challenging compound curves and precise optical requirements.
Yes, we have extensive experience working with film, television, and entertainment industry projects. Our portfolio includes iconic vehicles, set pieces, and special effects applications. We understand the unique requirements of production schedules and can work with prop masters and set designers.
Our prototype development process includes consultation, design review, tooling creation, sample production, testing, and refinement. We work closely with clients throughout the development cycle to ensure the final design meets all requirements before moving to production.
Absolutely! Our experienced team can provide design consultation to optimize your prototype for manufacturability, cost-effectiveness, and performance. We can suggest material choices, manufacturing techniques, and design modifications to improve the final product.
The number of iterations varies by project complexity and requirements. Simple prototypes may require only one iteration, while complex designs might need 2-3 iterations to perfect. We work with clients to minimize iterations while ensuring the final design meets all specifications.
Yes, our prototype development process is designed with production scalability in mind. Once a prototype is approved, we can efficiently transition to production quantities using the same tooling and processes. We can handle both small batch production and larger manufacturing runs.
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